Heat Exchanger, Pressure Vessel and Boiler Manufacturing
New lines and more output: servo tube rolling, dual-head rolling, automatic tube-to-tubesheet welding, robotic tube installation, plus grooving and facing tools.
What manufacturers ask about
- Consistent joints: controlled, recorded and traceable torque for inspectors and customers
- Output: cycle time per joint, and how many units one operator can run
- Labour: skilled operators are hard to find, so tools must be easy to learn
- Special designs: double tubesheets, thick tubesheets and deep rolling at intermediate tubesheets
Recommended set-up
- SR servo tube rolling system / SRD dual-servo tube roller: rolls two tubes at once, records export via USB
- XR high-torque servo tube roller: the frame takes the reaction torque, one-hand operation
- 6-axis tube installation robot: imports CAD drawings and generates the path automatically
- WZM1-200TX-B orbital TIG tube-to-tubesheet welder
- KHC tube hole grooving tools (to GB151) and GXD tube end facing tools
- TQM high-speed dynamic torque tester for checking tube roller torque
- LH long-reach expanders for intermediate tubesheets, up to 5 m
Trial rolling
Send us tube and tubesheet samples, or your procedure requirements. We roll them to your conditions and recommend torque settings and expanders.
Products
Recommended equipment
Servo Tube Rolling Systems
SR Series Servo Tube Rolling System
- Torque range: 0.2–77.9 N·m / 0.1–57.5 ft·lbf (depending on motor)
- Tube OD: 6.35–38.1 mm
- Power supply: 200–240 V single-phase
Servo Tube Rolling Systems
SRD Dual Servo Motor Tube Rolling System
- Torque range: 0.4–77.9 N·m / 0.3–57.5 ft·lbf
- Working window: 1500 × 1800 mm
- Tube OD: 6.35–38.1 mm
Servo Tube Rolling Systems
XR Series High-Torque Servo Tube Roller with Telescopic Shaft
- Torque range: 5–300 N·m / 3.7–221 ft·lbf
- Working window: 1000 × 1000 mm
- Tube OD: φ12.7–φ101.6 mm
Orbital TIG Tube Welders
WZM1-200B Tube-to-Tubesheet Orbital TIG Welder
- Tube OD: φ12–φ51 mm
- Tube wall: 0.3–1.5 mm
- Welding time: 18–40 s per joint (depending on tube size)
Tube End Facing, Beveling & Grooving
KHC-A Grooving Tool
- Tube OD: φ12–φ25 mm
- Groove: 2 mm, to GB151-1999 or design requirements
- Shank: Hex / Morse taper No. 2
Tube End Facing, Beveling & Grooving
GXD-A / GXD-B Tube End Facing Tools
- Tube OD: Φ12–Φ57 mm
- Tube wall: 0.5–2.5 mm
- Tube materials: Copper, titanium, stainless
Rolling Accessories & Gauges
TQM Series High-Speed Dynamic Torque Tester
- Torque range: 0.4–500 N·m / 0.3–369 ft·lbf (4 models)
- Display: Live torque, speed and power
- Interface: RS485, records saved on PC
Talk to an engineer
Tell us about your project
We'll recommend the equipment, estimate the schedule and, if required, provide a field crew.
